At Girijati, we bring your visions to life with custom teak wood doors crafted from premium-grade materials. Using advanced equipment and the artistry of our skilled craftsmen, we create doors that combine beauty and durability. Each step of our production process is meticulously executed to ensure you receive only the finest quality teak doors available.

Careful Selection and Inspection of Materials
Our wood selection process is driven by both quality and sustainability. Only the highest-grade A3 Legal Wood TPK teak from Indonesia’s Perhutani forests makes it into our workshop. Every piece is inspected and matched to ensure consistency and perfection for your custom design. This commitment to material quality means that each door is not only visually appealing but built to last.

Precision Cutting of Door Components
Once selected, the teak is precisely cut for maximum yield and minimal waste. Our skilled operators handle each board carefully to remove imperfections, ensuring only the finest pieces proceed through the next steps. Using state-of-the-art machinery, we prepare stiles, rails, and louvers that blend seamlessly together, enhancing the natural beauty of the wood.

Hand Jointing for Long-Lasting Strength
We honor traditional craftsmanship with hand jointing to create true flat edges and ensure stability over time. Our highly trained craftsmen meticulously joint each component by hand, unlike manufacturers who skip this crucial step. This ensures your doors remain stable and maintain their beauty for a lifetime, standing up to both aesthetic and functional expectations.

Precision Moulding for Consistency
Once prepared, each piece is carefully molded to its final profile. With a choice of standard or custom louver sizes, we shape the components with precision, inspecting them throughout to meet our high standards. This molding process adds both refinement and structure to each custom teak door.

Advanced CNC Machining for Mortises and Tenons
Our joinery process employs traditional mortise and tenon joints for lasting strength and precision. Using CNC technology accurate to .001 inch, each joint is cut to exact specifications, giving your door a fit that requires no gluing. Our expert operators ensure quality and accuracy at every stage.

Hand Assembly by Skilled Craftsmen
After machining, each door is carefully assembled by our dedicated team. Fixed louvers, operable louvers, and other door components are placed by hand to guarantee lasting durability and visual harmony. Our craftspeople insert each element with precision, clamping the door as pegs are drilled and set for enhanced stability.

Machine Sanding for Perfect Finish
To achieve a flawless surface, each assembled door is machine sanded for smoothness and uniformity. Passing through multiple grits, we bring the wood to its final dimension and ready it for the finishing touches.

Hand Sanding and Final Inspection
Finally, we hand-sand every detail, breaking edges and refining areas that require a gentle touch. Our expert finishers inspect each door, preparing it for painting or staining upon request or packaging it carefully for shipment.